FPV Drone Design Project

A custom-built high-performance FPV quad for speed, stability, and cinematic capture.

Concept & Design Goals

The goal was to create a lightweight, agile FPV drone optimized for both freestyle flight and cinematic footage. The design prioritizes structural rigidity using 3D printed and Aluminium hybrid chassis, and vibration isolation for clean camera output.

CAD Design Result

Specifications

Frame: custom-built PETG, TPU, PP and Aluminium (6068-T6) hybrid
Motors: EMAX ECO II Series 2807 Motor (1300kV, 1500kV 1700kV) - 1700
ESC and Flight Controller: 30.5x30.5mm MAMBA Stack Basic F405 MK2 F4 Flight Controller F50_BLS 50A Blheli_S 3-6S Brushless ESC for RC Drone FPV Racing
FPV System: RushFPV Tank II Ultimate VTX
Battery: 6S LiPo, 1300mAh
Weight (dry): 800g
Propellers: DAL Fold 2 F7 7051 Folding Propellers (4 hub, 12 blades) - Blue

Build Process and Design for Assembly

Each stage of assembly was carefully planned — from frame prep and soldering to tuning and balancing. Components were chosen for reliability and clean wiring layout. Each component was designed and assembled within CAD to create an accurate representation of the Drones dimensional envelope and weight.

Testing & Flight Performance

The drone was tested across multiple environments — from open fields to obstacle courses — achieving flight times up to 6 minutes and excellent control response. PID tuning and prop balancing ensured smooth footage and stable performance.

Final Build & Learning

The final FPV drone combines durability, responsiveness, and cinematic quality — a balance of engineering precision and pilot artistry.

This project provided insightful electronics design as well as programming. Plenty of failed flights, however the design allowed for my stupidity 😊.

© Patrick White. All rights reserved.